PCB Box Build Assembly Services

PCB Box Build Assembly Services

UETPCBA provides customers with PCB box build assembly services of finished electronic products, involving industrial controllers, consumer electronics, Internet of Things modules, electronic and electrical equipment, etc., by assembling the PCBA circuit board which has been produced and tested together with the shell, wire and motion motor, and packaging it into a complete set of products for delivery to the terminal customer. As an important part of EMS electronic manufacturing, electronic assembly service requires a strong ability of process control and quality control due to many manual operations.

Our company has passed ISO9001:2015 quality management system, ISO13485 medical device management system, IATF16949 automotive electronic quality certification. In the process of PCBA assembly, we strictly implement relevant SOP operation standards, self-inspection, QC full inspection, QA online sampling inspection, OBA sampling inspection before shipment, and other management means. At the same time, the bar code management system is adopted to effectively trace and register good box build assembly manufacturers and defective products, to achieve the ideal goal of assembly through-pass rate and customer quality inspection pass rate.

What information to prepare for box build assembly process

Product Dimensions

You will need to provide the size and weight information of the product to your EMS supplier, as this will affect the assembly layout, packaging, and shipping of the entire box.
 

Bill of Materials (BOM)

BOM is the most important part of the whole box assembly process, because it specifies each electronic component installed on the product. EMS PCB manufacturers also need to evaluate the cost and delivery time according to BOM. A complete BOM needs to include the exact manufacturer part number, part description, manufacturer, quantity, package, value, and a number of component details.
 

3D CAD Model

Visualized 3D CAD is critical to the full PCB box build assembly process, including detailed structure and layout diagrams of key components, providing complete, clear 3D CAD models that are easy for EMS suppliers to evaluate quotations and easy to produce, thereby shortening the box construction cycle.
 

Sample Unit

If complete drawings are not available, sample units can be sent to your box build supplier to create the complete design drawings required to ensure the quality of the product.
 

Testing

During the box build assembly process, in addition to basic electrical tests, if there are specific functional tests, a detailed test plan should be informed to the PCB assembly manufacturer to ensure that the final product can work well and avoid major mistakes of functional dysfunction.
 

The benefits of our complete box build assembly services

Our team of experts can not only support PCB Layout Service, but also provide Design for Manufacturability and Assembly (DFMA) consulting to evaluate your designs to improve overall design efficiency. And provide you with PCB production, PCB assembly, electronic components, wiring harness, box build assembly, and other one-stop electronic manufacturing services, to reduce the supply base.

As a customer-focused PCBA and box build assembly manufacturer, we strictly control every production process, and conduct electrical and functional tests after assembly to verify that the final product works as expected. Strictly in accordance with the quality management system, for industrial, commercial, medical, telecommunications, and aerospace industries to provide reliable products.

We provide customizable packaging, labeling, logistics, and transportation solutions, and will continue to provide quality products through on-time delivery work, tailor-made PCB box build assembly, and electronic manufacturing services.

Electronic Manufacturing Service Specialist

UETPCBA provides one-stop PCBA electronic manufacturing services, full experience in electronic assembly, box builds and complete electronic device manufacturing are core competencies.

We have professional electronic engineers who can follow up the assembly process of technology online, with extensive industry experience in PCB assembly, PCBA testing, box build, packaging, lead times, and product satisfaction. You will receive complete technical support for the entire assembly process and electronic products.

Our Box Build Assembly Solutions

PCB Manufacturing

Prototyping, Medium Volume, High Mix

Surface Mount Technology Assembly

Through-Hole Technology Assembly

Mixed Technology Assembly

Components Sourcing and Management

Wire and Cable Harnesses

Plastic and Metal Enclosed Assemblies

New Product Introduction (NPI)

Conformal Coating

IC Programming

PCBA Testing

Packaging and Labeling

Depot Repair

Outline Your World

in a whole new way.

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High volume PCB Assembly refers to bulk printed circuit board assembly projects of 10,000 pieces or more, in one cycle of production with DFM and DFT. This is highly popular in high-end modern electronic manufacturing companies.

The benefits of high volume PCB Assembly are

  • One-time design and prototyping services
  • Faster time-to-market
  • cost-efficient as you can purchase in bulk
  • Consistent quality
  • Production uniformity
  • Shortened production cycles

Choosing a high volume PCB manufacturing company is quite a daunting task in this cut-throat competitive space. Two of the most common things one looks for in any company are quality and cost-effectiveness. Besides, you can also look into their experience, manufacturing capabilities, turnaround time, responsiveness, value for time & money, flexibility, and customization options.

Mer-Mar Electronics is a USA-based PCB fabrication and manufacturing company with over 4 decades of experience in PCB assembly services. We are an ISO-certified and ITAR-compliant company. We offer high volume circuit boards in the least turn-around time, flexible shipment plans, and at competitive prices. We follow a client-centric approach to ensure guaranteed quality satisfaction.

You can send your Gerber files and BOM to us We would provide you the quote Give your confirmation and the order We start with PCB fabrication component procurement We perform soldering and testing Finally, we go for packaging and shipping to you.

Well, we can accurately present the time based on the complexity of your board. Let us first go through your Bill of Materials (BOM) and Gerber files. See how much time it takes.

Yes, we do. After the PCB assembly, we can launch an x-ray test on your components. The additional charges will be levied after the assembly test.

We make sure you face zero issues. However, if unfortunately, you face any problems with the boards, please send high-resolution images for proper evaluation. If we get a confirmation of the root cause, we will take responsibility for your board repairs.

As part of the high volume production process, we provide components and parts procurement for optimizing the manufacturing process at zero price. Also, repeat customers may also take advantage of loyalty discounts to reduce the long-term costs of production. Depending on your requirements, we would let you know the final costs.

Yes. We do offer reliable customer support for your orders from start to finish. We will walk you through every step of the process and our PCB experts will also be available all the time.