Turnkey PCB Assembly
Turnkey PCB Assembly
We are a professional PCB fabrication and assembly company. Our PCB assembly services include PCB procuring components, assembly, testing, delivery, and aftermarket. We also have warranty support and advanced PCB assembly turnkey service.
All our design, prototyping, and assembly processes adhere to the regulations laid in IPC-A-610 Class 2 and Class 3.
Our PCB Assembly Capabilities
PCB Fabrication
Rigid and Flex circuits
Multi-layer
Heavy Copper
Custom+
PCB Assembly
SMT Assembly
BGA Assembly
Through-Hole Assembly
Mixed Assembly
Solder Types
Leaded
Lead-free
RoHS Compliant
No-clean and Water Clean Fluxes
Parts Management
Passive Down to 01005 Sizes
Ball Grid Array (BGA)
QFN and QFP
Small Chip Package (Pitch of 0.2 mm)
Engineering Support
CAM teams provide accurate solutions
Assembly with expert opinions
BOM verification.
Complete Design for Assembly (DFA) review
Additional Capabilities
IC programming
Conformal coating service
Custom Packaging and Labeling
Cable and Wire-harness assembly
Testing & Inspection Capabilities
AOI (Automated Optical Inspection): This testing checks for missing components. It also identifies any missing solder paste or polarity.
X-ray: This testing is commonly performed on Quad-flat No-lead (QFN) PCBs and Ball Grid Arrays (BGAs).
ICT (In-Circuit Test): In-circuit testing will check whether a circuit has any shorts or opens. It also ensures that the turnkey PCB assembly is done correctly by checking carious electrical factors. These factors often include resistance, capacitance, and other quantities.
Visual inspection: This involves a general quality check of the circuit board.
FAI (First Article Inspection): checking the first sample soldering before the production run.
Functional testing: This process checks the functionality of the PCB. It also ensures that the performance is according to the expectations.
Reliability Testing：Reliability testing is an essential part of PCBA product development. Vibration and temperature simulation tests are available in our laboratory.
Our PCB Assembly Process
1. Requirements Analysis
2. Quotation and Agreement
3.Component Procurement
4.Stencil Manufacturing
5.PCB Fabrication
6. Pick and Place
7.Reflow Soldering
8.Through-Hole Assembly
9.Inspection
10. Testing
11. Cleaning
12. Final lnspection
13. Packaging and Shipping
Types Of Our PCB Assembly Services
Prototype assembly
We excel in the rapid production of prototype and low-volume printed circuit board assemblies, offering both consignment and turnkey solutions.
Production and assembly
Our high-speed automated machines are equipped to manage production orders without any Non-Recurring Engineering (NRE) fees, minimum order requirements, or contractual obligations.
Box build
We provide services for box build and electro-mechanical assembly.
Consigned Assembly (kitted)
You provide all electronic components and the bare printed circuit boards, while we employ cutting-edge automated equipment to assemble your boards.
Partially Consigned
You provide some components that you have in inventory, including the “hard-to-find” and “custom” parts. We source the remaining parts and fabricate the PCBs, which are then assembled here.
Turn key Assembly
We oversee the complete process, from acquiring bare printed circuit boards and all necessary components to assembly and testing.
Applications
Why choose UETPCB as Partner for Full Turnkey PCB Assembly Services?
Faster Quotes
Our full turnkey PCB assembly service offers 24-hour quotes for your China PCB turnkey assembly order.
Shorter Lead Time
We offer complete turnkey PCB assembly services, ensuring efficient and rapid electronic assembly. We excel in PCB fabrication, component sourcing, and assembly. So, cooperate with us for quick and efficient prototype PCB manufacturing.
Lower Cost
We specialize in China turnkey PCB assembly. We produce reliable products and offer long-term cooperation with the distributors and buyers. In addition, we are one of the dominating China PCB turnkey assembly manufacturers. You can get significant cost savings with our end-to-end solutions.
Better quality control
UETPCB is a dependable PCB fabrication and China PCB turnkey assembly manufacturer. We prioritize quality through rigorous control measures. We aim to deliver advanced customer service.
Ready To Get Start
Bill of Materials (BOM) in Excel format， should include:
Supplier and Part #
Reference Designator
Description
Package Type (footprint)
The Gerber Files should include:
Silkscreen
Copper (trace layers)
Solder paste layers
The RS-274X format. If you were sending them in for fabrication, please send us all layers.
Centroid File
Also known as pick and place file. It should include component locations, rotations andreference designators.
Outline Your World
in a whole new way.
This is heading text
High volume PCB Assembly refers to bulk printed circuit board assembly projects of 10,000 pieces or more, in one cycle of production with DFM and DFT. This is highly popular in high-end modern electronic manufacturing companies.
The benefits of high volume PCB Assembly are
- One-time design and prototyping services
- Faster time-to-market
- cost-efficient as you can purchase in bulk
- Consistent quality
- Production uniformity
- Shortened production cycles
Choosing a high volume PCB manufacturing company is quite a daunting task in this cut-throat competitive space. Two of the most common things one looks for in any company are quality and cost-effectiveness. Besides, you can also look into their experience, manufacturing capabilities, turnaround time, responsiveness, value for time & money, flexibility, and customization options.
Mer-Mar Electronics is a USA-based PCB fabrication and manufacturing company with over 4 decades of experience in PCB assembly services. We are an ISO-certified and ITAR-compliant company. We offer high volume circuit boards in the least turn-around time, flexible shipment plans, and at competitive prices. We follow a client-centric approach to ensure guaranteed quality satisfaction.
You can send your Gerber files and BOM to us We would provide you the quote Give your confirmation and the order We start with PCB fabrication component procurement We perform soldering and testing Finally, we go for packaging and shipping to you.
Well, we can accurately present the time based on the complexity of your board. Let us first go through your Bill of Materials (BOM) and Gerber files. See how much time it takes.
Yes, we do. After the PCB assembly, we can launch an x-ray test on your components. The additional charges will be levied after the assembly test.
We make sure you face zero issues. However, if unfortunately, you face any problems with the boards, please send high-resolution images for proper evaluation. If we get a confirmation of the root cause, we will take responsibility for your board repairs.
As part of the high volume production process, we provide components and parts procurement for optimizing the manufacturing process at zero price. Also, repeat customers may also take advantage of loyalty discounts to reduce the long-term costs of production. Depending on your requirements, we would let you know the final costs.
Yes. We do offer reliable customer support for your orders from start to finish. We will walk you through every step of the process and our PCB experts will also be available all the time.
