Blind Via PCB Manufacturing: Structure, Process and Cost A Connection That Stops Halfway A blind via starts at the surface of the board and terminates at an inner layer without passing through the whole stack. It looks like an ordinary via from the outside, but underneath it the laminate is…

Space Grade PCB Manufacturing: Materials and Testing Zero Tolerance, Small Quantity A satellite in low earth orbit, a deep space probe, a launch vehicle flight computer and a space station power module share a set of conditions that no commercial product faces: vacuum, ionising radiation, thermal cycling across a wide…

Radar PCB Assembly: RF Placement, Materials and Cost Where Three Difficult Requirements Meet A radar board sits at the intersection of high frequency design, precision signal processing and strict reliability. Whether it is a surveillance system, an automotive ADAS module, a spaceborne platform or an industrial level sensor, the assembly…

Satellite Communication PCB Assembly Cost Breakdown Once It Is Up There, Nobody Can Service It A satellite communication board has to work in vacuum, under radiation, through thermal cycles that would destroy a consumer product, and with no possibility of replacement after launch. That changes the way its assembly cost…

Building High Voltage Boards: Insulation, Slots and Hi-Pot Different Rules, Different Failure Mode A high voltage board does not fail the way a digital board fails. A marginal signal trace produces an intermittent error; a marginal high voltage trace produces a breakdown, a tracking path along the laminate surface or…

Hard Gold Connector Contacts: Plating, Bevel and Wear The Interface That Has to Survive Insertion A gold finger is a row of hard gold plated contacts along the edge of a board that slides into an edge connector. PCIe cards, memory modules, GPU and FPGA boards, server backplanes, industrial control…

Fuel Pump Driver Board: Design and Assembly Guide A Board That Lives Under the Hood A fuel pump control module regulates the voltage and current delivered to the pump instead of running it at full power all the time. That saves fuel, improves throttle response and helps emissions compliance. Inside…

V-Cut Scoring PCB Cost and Design Guide How a Board Becomes a Panel Almost no board is manufactured one at a time. Small and medium boards are arranged several to a panel so that the fabricator and the assembly line can handle them efficiently, and the panel then has to…

Copper Based PCB Price: Cost Structure and Drivers A Substrate Chosen for Heat and Current A copper based board replaces the FR-4 core with a solid copper plate. The dielectric above it is a thin thermally conductive insulator, and the circuit layer sits on top. Copper conducts heat at roughly…

Taconic PCB Manufacturing: Materials and Process Guide When FR-4 Stops Being Enough Below a few gigahertz, FR-4 is a reasonable substrate and the cost advantage is enormous. Above roughly 6 GHz the picture changes: dissipation factor starts to dominate insertion loss, dielectric constant drifts with frequency and temperature, and copper…